A slitting machine cuts large rolls of materials into narrower rolls and is used regularly in the converting industry. We've put together an extensive guide to help you choose the best film-slitting machine for your next project by looking at the range of film-slitter rewinders available at ASHE Converting Equipment.
One of the ASHE Converting Equipment's best sellers from their range of film slitting machines is the Jade Primary Film Slitter Rewinder.
This machine gives you a perfectly finished roll quality every time it is used and is designed to improve the quality of all films at high speeds. This primary film slitter rewinder is perfect for slitting and rewinding plastic films up to a width of 343'.
The Jade film slitter is also available in a secondary rewinder.
This machine takes the premise of the Jade primary film slitter rewinder and completely upgrades the concept. It's complete with more extensive technology designed to make even more precise cuts in less time. It is completely flexible so it's suitable for all film manufacturers with a variety of film types. Like its origin, it offers different styling configurations for slit and rewind.
The Sapphire S2T is the ideal choice for the converter looking for efficient operations in the form of maximum productivity and minimum downtime.
The high-quality technology included in this machine makes the Duplex Turret Slitter Rewinder, one of luxury. Its extensive inclusion of automated equipment is designed to increase production rates. The operator even takes off finished rolls itself and puts new cores onto the rewind shaft to ensure a quick turnover between film slitting and rewinding.
Prized for its versatility and speed it's no surprise that the Sapphire S2 slitter rewinder is a world-renowned piece of machinery.
This duplex slitter rewinder is the flagship of the brand and is designed to process all flexible material substrates at high speeds and maximum precision. It uses the latest control technology to make the machinery as easy to operate as possible and provides a straightforward way of slitting and rewinding, either manual or automatic.
Based on the world-renowned Sapphire range, the Diamond Duplex Slitter Rewinder is your most cost-effective solution if both performance and a fixed budget are your main focus.
This machinery is a cantilevered twin-shafted slitter rewinder which has been designed to be a modular and cost-effective solution due to its priority to maximize product output. Its modular concept means it can be configured to meet your exact requirements.
This slitter and rewinder's versatility makes it ideal for flexible packaging products giving you a beautifully finished product.
This film-slitting machine is equipped with all you need for all types of web-based materials. Its low cost and easy-to-use set-up make it ideal for beginners, those with limited space or a tighter budget.
Investing in a slitting and rewinding machine can be done in two ways : buying a new machine or retrofitting an existing one. Each option has its own pros and cons.
Buying a new machine is the most expensive option, but it comes with numerous advantages. New machines are generally more efficient and productive than older ones, and they also come with a comprehensive warranty. Furthermore, new machines can be customized to meet specific operational needs. This means choosing a machine with the desired width and length cutting capability, or a machine with a specific number of winding stations.
To stay competitive in today's rapidly evolving manufacturing landscape, it is important to embrace technological advancements that enhance efficiency, reduce costs, and improve overall production quality. Retrofitting offers a strategic solution to achieve modernization, aligning equipment with the demands of Industry 4.0 and unlocking various benefits.
Opting for the retrofitting of an existing machine presents a more budget-friendly alternative. However, it's important to recognize that there could still be limitations when weighing the benefits of new machines against making modifications to the existing ones.
To understand the retrofitting process better, let's take a closer look at the tasks involved. Retrofitting may include :
The specific tasks involved in retrofitting will vary depending on the specific machine and the desired results. However, the goal of retrofitting is to improve the machine's performance and extend its lifespan.
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Retrofitting is versatile and can encompass a range of projects to enhance slitting and rewinding machines. Here are some examples :
For machines with a width of 2 meters or less, the focus is on integrating standalone automation features. For machines with a width of 5 meters or more, the upgrade process is more complex and requires evaluation of the weight load, control system, and mechanical structure.
Upgrading control cabinets with advanced technology for improved functionality and streamlined operations.
Integrating higher efficiency motors to achieve energy savings and performance enhancements.
Upgrading the lay-on roller for precise and superior winding quality, resulting in consistent high-quality output.
Improving machine performance, efficiency, and user-friendliness, leading to increased productivity and reduced costs.
Making the chuck safer and more stable to reduce scrap rate and improve winding quality.
Modifying the electric control box to support automation and remote monitoring, improving production efficiency and reducing costs.
Modifying these components to be more powerful and precise, enhancing production efficiency and reducing costs.
Users can simply recall saved recipes from the touch screen interface, which will place the knives across the width of the web path according to the program setting. With just a few clicks, slitting can be carried out faster and more accurately than ever before.
Learn more: Nicely's New Slitter Rewinder Features Advanced Automation
Nicely Machinery is a leading provider of retrofitting and upgrading services for slitter rewinders. We recently completed a successful retrofit project for a customer in Texas, USA. The customer had a legacy slitter rewinder that was no longer meeting their production needs. The machine was outdated and inefficient, and it was not able to keep up with the customer's increasing production demands. We retrofitted the machine with a new drive system, control system, and slitting blades. The upgraded machine increased production speed by 20% and reduced energy consumption by 15%. The customer was highly satisfied with the results of the retrofit project, as they were able to increase production without purchasing a new machine. Energy costs were also reduced, and their environmental impact decreased.
Learn more: Retrofit Project for Texas USA
When considering upgrading factory equipment, it is important to choose the right partner. An experienced partner ensures a smooth upgrade process and transformative results. Nicely provides retrofitting and upgrading services for customers with inadequate slitter rewinders, irrespective of whether the machines were originally from Nicely or another supplier. We can help improve production efficiency, reduce costs, and extend machine life.
Our team of experienced engineers collaborates with clients to create customized retrofit or upgrade plans that meet specific needs. Some benefits of working with Nicely include:
Nicely specializes in upgrading large-format slitters that exceed 6 meters, offering a comprehensive range of improvements. This includes not only the replacement of modern mechanical components and robust transmission rollers to align with new materials and market trends, but also the integration of advanced drive systems and the incorporation of Industry 4.0 for data communication, thereby enhancing energy and production efficiency.
The decision of whether to purchase a new slitter rewinder or retrofit an existing machine is a complex one. There are many factors to consider. The best decision for your business will depend on your individual circumstances. If you are unsure which option is right for you, or you are seeking a partner to upgrade your factory equipment, please contact us. We offer a free consultation or basic guides of slitter and rewinder, and will gladly assist you in determining the best upgrade solution for your needs.
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