What is PUL? From Cloth Diapers to Sports Equipment

24 Jun.,2024

 

What is PUL? From Cloth Diapers to Sports Equipment

What is PUL?

PUL stands for Polyurethane Laminate which is a very unique material. Also known as &#;thermal stretch&#; or &#;fuzzy rubber,&#; this waterproof material has a huge range of end uses from medical use to automotive use.

For more what is polyurethane laminateinformation, please contact us. We will provide professional answers.

How is PUL fabric made?

We make the majority of PUL fabrics by taking a lightweight poly fabric, often an interlock knitted one, and then using a polyurethane film of about a millimeter thick to laminate this.

This laminating process is done in one of two ways: solvent lamination or hot melt. Solvent lamination fuses the two substances (the fabric and the film) together to create a single fabric. Hot melt uses a hear-activated glue. This sticks the two materials together.

What is PUL used for?

Because it&#;s both waterproof and breathable, PUL has great splash-resistance. It&#;s ideal for outerwear and outdoor clothing. Often machine washable and sometimes tumble-safe too, PUL is relatively easy to take care of.

PUL has great windproof characteristics as well. When paired with the water barrier properties, this fabric becomes ideal for use in water sports equipment and shower curtains.

It&#;s super easy to clean which lends itself well to certain upholstery applications too, especially in cars as well as restaurants and hospitals.

This easy-clean feature doesn&#;t just extend to a quick wipe-down either. You can readily sterilize PUL. This makes it a popular fabric for medical bedding, mattress protectors, and even the outer cover of waterproof mattresses. Other incredibly useful applications are reusable incontinence products, diapers, and cloth menstrual pads.

Advantages of PUL fabric

  • Waterproof
  • Wind-barrier
  • Easy-Clean
  • Readily sterilized
  • Breathable
  • Has some stretch
  • Soft
  • Flexible

Disadvantages of PUL fabric

  • If kept wet for extended periods it can disintegrate
  • It sticks to itself when damp
  • Doesn&#;t respond well to fabric softener
  • Dryer sheets will lessen the waterproof effects
  • Can melt when exposed to intense heat

Printing on Polyurethane Laminate fabric

Designing your own PUL fabric can be a lot of fun. You can create your own waterproof fabrics for any number of end-uses. We coat our Breathable Waterproof fabric only on one side but is smooth and matte with no fray at all. Great for furnishing, upholstery, linings, and garments this is a non-stretch fabric. Ella Waterproof is a super-lightweight fabric yet is still mega-tough. Again, laminated on the back, it is semi-transparent and outstandingly smooth, making it the ideal material for making garments.

PUL

 

Polyurethane Laminate aka PUL is a term often used by people when talking about textiles, fabrics, diapers etc. If you are one of the many people who don&#;t know exactly what PUL is, read on&#;

Technical Definition: Polyurethane Laminated Fabric (PUL Fabric) is a special utility fabric (typically polyester, sometimes cotton or polyblend) that has been adhesive heat laminated on one side to a layer of polyurethane film.

Simple Definition: PUL Fabric is basically a fabric that has a special film applied to one side. This special film is called the polyurethane film. The procedure used to apply the film to one side of the fabric is called lamination (more precisely: adhesive heat lamination). Hence the name Polyurethane Laminate aka PUL.

If you are looking for more details, kindly visit custom puffer jacket manufacturer.

Properties:

  • PUL is lightweight and breathable.
  • PUL is durable enough to withstand (machine) washing in hot water & heat (machine) drying.
  • PUL is 100% waterproof (especially for diapers).
  • PUL is flexible and easy to sew.

PUL Fabrics are able to withstand 100+ laundry cycles. (Note: High quality PUL can withstand more than 100 laundry washes; typically around 150 to 200+).

It is usually 59-60 inches wide.

Original Use:

PUL fabrics were originally developed for hospital equipment where reusable waterproof fabric was needed.  Hospitals needed a waterproof barrier for mattresses and other uses.

GO GREEN

If you are one of the people out there who are striving to live a more eco-friendly lifestyle, then you want to start using reusable cloth products, many of which are made with PUL.

PUL fabric is widely used in the diaper market to replace disposable diapers.

Can I make PUL at home?

The simple answer to that question is NO.

It might sound like an easy process but, trust me, if you try doing it at home it will not come out right. There are a lot of factors involved that are required to ensure the polyurethane film is laminated at the right temperature & pressure levels.

 

SHOP PUL NOW

Contact us to discuss your requirements of 3s factory. Our experienced sales team can help you identify the options that best suit your needs.